How To Build 12V DC To 220V AC 35W Inverter Circuit

In this tutorial, we will be going to learn how to build a simple 12V to 220V 35W inverter circuit. Inverters are often needed at places where load shedding is the common problem. There are two types of inverters, sine wave inverter which is very expensive, and modified inverters which price are inexpensive.

The modified inverter generates a square wave pulse in the output which is harmful to electronics equipment. For this reason, this type of inverter is not used in electronics equipment.

For this, a quite simple DC to AC voltage inverter circuit is designed with simple power transistors. This type of transistor uses as a switching device that transforms 12V DC voltage into single-phase AC (220V) voltage as an output.

Must Read Single Phase Full Bridge Inverter

Principle Behind 12V DC to 220V AC Inverter Circuit

The fundamental thought behind each inverter circuit is to deliver oscillations using the given DC and apply these oscillations across the primary coil of the transformer by enhancing the current. This output voltage is then step up to a higher voltage. The output voltage depends on the number of turns in the primary and secondary coil of the transformer.

In this article, we are going to make an inverter with transistors. This type of inverter produces a maximum of 35W in the load but this can also be modified by adding more MOSFETs. Those devices which do not require pure AC have used this type of inverter. Because this type of inverter does not produce pure sine wave signals.

Project

12v to 220v 35w inverter circuit
12V DC To 220V AC 35W Inverter

Circuit Diagram

12V DC To 220V AC 35W Inverter Circuit
12V DC To 220V AC 35W Inverter Circuit

Components Required

  • 12V-220V Center Tapped Step-Down Transformer
  • 2N2222 Transistors (x2)
  • MOSFET IRF630 (x2)
  • (C1, C2) 2.2uF/60V Capacitors (x2)
  • (R1, R4) Resistor 680Ω (x2)
  • (R2, R3) Register 12KΩ (x2)
  • 12V Battery

Circuit Connection

In order to connect all components, we started from the transformer. On the input of the transformer, one end of it is connected to the drain of the MOSFET Q1 and the other end is connected to the drain of the MOSFET Q2. The gate terminal of the Q1 is connected to C1 and the C2 is connected to the gate terminal of the Q2. The other end of C1 and C2 are connected to the R2 and R3 respectively. These are also connected to the centre of the transformer and the positive supply of the battery.

The source terminal of Q1 and Q2 are connected to the emitter of the transistor Q3 and Q4 respectively which are shorted to each other. The base terminal of Q3 and Q4 are connected to R3 and R2. The collector of the Q3 and Q4 connected to the R1 and R4 respectively. The R1 and R4 are also connected to the centre of the transformer and positive supply. Then we connect the 12V battery across the centre of the transformer (+V) and the emitter of Q3 and Q4 (-V). Now we complete the connection of this 35W inverter.

PCB Design

For removing messy wiring and give a clean look, I designed a PCB prototype for this project. It is also helpful for troubleshooting that runs great without any errors. To design this PCB board, I used EasyEDA as it is too easy to use. For ordering PCB for this, I personally prefer PCBWay.

Gerber file for 12V To 220V 35W Inverter.

You can view the Gerber file from here Gerber File Viewer.

PCB View

12V DC To 220V AC 35W Inverter pcb
12V DC To 220V AC 35W Inverter 2D View
12V DC To 220V AC 35W Inverter 3d PCB
12V DC To 220V AC 35W Inverter 3D View

Order PCB From PCBWay

This project is sponsored by PCBWay.com. PCBs are required everywhere in the electronics industry. So it needs to be good enough and have to serve the purpose for which they are needed without costing exorbitant amounts. PCBway offers all your needs come true. PCBWay is one of the largest PCB (Printed Circuit Board) manufacturing companies in china. It offers PCB prototype, PCB Assembly, SMD Stencil, and Flexible PCB.

They ship to more than 170 countries worldwide and process more than 2100 PCB orders a day. It feels like PCBWay gives an excellent price and customer service factor in one single serving. I personally ordered PCBs from PCBWay for my projects for just 5 dollars. I’ve used other PCB manufacturers too, but PCBWay has been offering the most reliable and consistent that I have tried. What is also spectacular about PCBWay to me, as a maker and customer, is their service. From their friendly support staff to their intuitive, user-friendly website features, it all counts towards what makes PCBWay an ideal company and brand for any electronics hobbyists.

Standard quality for any product needs to be maintained using some parameters. PCBWay gives that opportunity by quality control in designing and manufacturing. At first, they ensure accuracy, clarity, validity of the PCB files that we sent to them.

Then all the boards will go through the most stringent tests other than the basic visual check. They adopt most of the testing and inspecting equipment used in the industry, such as Flying Probe Tester, X-Ray Inspection Machine, Automated Optical Inspection (AOI) Machine. They are having 50+ new engineers on the daily basis around the world using PCBs for their work, who trust for their reliable quality.

Features of PCBWay

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Guide for Ordering PCB From PCBWay

Working Principle of 12V DC to 220V AC inverter

In the working of this inverter circuit, we have to divide it into three parts. The first part is a 50Hz oscillator circuit which produces a 50Hz frequency in the AC signal. The second part is an amplifier circuit that amplifies the output AC. The last part is the transformer.

To create the oscillation we have to construct an astable multivibrator that produces a 50Hz frequency. In the circuit, you can see the resistors named R1, R2, R3, R4, the capacitors C1, C2, and transistors Q3 and Q4 form the oscillator.

The transistors (Q3 and Q4) generate inverting square waves. In the circuit, R3, R4 and C2 are fixed. On depending the value of R1, R2 and C1, the frequency varies. 

The formula of the frequency is: F = 1 / (1.38 × R2 × C1)

From the formula, we can see if we take a higher value of R2 and C1 the frequency will be decrease and vice versa.

After this, the system enters the second stage that is the amplifier circuit. The amplifier amplifies the signal in the output of the oscillator. This amplification is made by the power MOSFETs Q1 and Q2.

Then it is connected to the step-down transformer with a centre tap connected to 12V DC. which converts it to 220 AC.

The ratio of the primary coil and secondary coil of the transformer must be 1:19 to convert 12V to 220V. This type supports the highest 35W.

In order to increase the capacity of the inverter, use a 24V battery and the number of MOSFETs should be increased.

Applications of 12V DC to 220V AC Inverter Circuit

  • Many cars and vehicles use this type of inverter to charge 12V batteries.
  • As a power supply of low power AC motor.
  • Use in solar power systems.

Video Output

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